Drawings Accepted Intercooler for Man Truck for Producing Your Exact Design Requirements

Product Description

Heavy-Duty Truck Intercooler: Reliable Cooling for Long-Haul Operations

 

As a professional Made in China manufacturer with nearly 20 years of experience in copper and aluminum heat exchangers, we specialize in producing high-performance intercoolers for heavy-duty trucks. Our factory operates its own copper tube mill, aluminum tube mill, independent mold processing center, and injection machines, enabling us to deliver consistent quality, flexible customization, and competitive factory-direct pricing to global B2B buyers.

 

This heavy-duty truck intercooler is engineered to meet the demands of long-haul transportation, providing stable cooling performance to optimize engine power, fuel efficiency, and reduce operational downtime.

 

Core Construction: Advanced Reinforced Tube Technology

We offer two specialized reinforced tube options to suit different operational needs, ensuring efficient heat transfer and structural durability:

Fin-inserted tube: This design integrates tightly bonded fins within the tube, maximizing heat exchange surface area and improving thermal efficiency. The inserted fins also add structural rigidity, making the tube resistant to deformation under high pressure and vibration—critical for long-haul trucking.

Harmonica extruded tube with teeth: Precision-extruded from a single aluminum block, this tube features integrated "teeth" that increase airflow turbulence and heat dissipation efficiency. Its one-piece construction eliminates welds, reducing the risk of leaks and enhancing durability in harsh road conditions.

Harmonica extruded tube with teeth

Both tube types are paired with a high-density fin matrix, which accelerates airflow and heat rejection to maintain consistent intake air temperature. This ensures the engine operates at efficient levels, even during continuous high-load driving.

 

High-Strength Plastic Tank: 5A Plastic Material & In-House Injection

The intercooler's plastic tank is manufactured using premium 5A Plastic material, selected for its exceptional mechanical properties:

Impact resistance: 5A Plastic material withstands the constant vibration and shock of heavy-duty truck operation, preventing cracks or damage during long journeys.

Heat tolerance: It maintains structural integrity even under high-temperature conditions, ensuring a reliable seal between the tank and core.
Sealing performance: The material's dimensional stability ensures a tight, leak-free fit, eliminating air leakage that could compromise engine performance.
What sets us apart is that the tank is produced using our in-house injection machines and custom molds, ensuring precise dimensional accuracy and consistent quality across every unit. Our ability to manufacture molds in-house also allows for faster adjustments and customization of tank designs to meet your specific requirements.

Manufacturing Strength: China Factory Advantages

Our nearly 20 years of experience, combined with in-house production capabilities, ensures every intercooler meets rigorous quality standards:

In-house tube production: Our copper tube mill and aluminum tube mill produce high-precision tubes with uniform wall thickness, ensuring consistent performance and reducing reliance on external suppliers.

In-house injection molding: We operate our own injection machines and maintain a full inventory of in-house molds for plastic tanks, eliminating the need for external mold procurement and reducing unnecessary costs. The savings are reinvested into premium materials (such as 5A Plastic material for tanks) and advanced tube technology, directly enhancing product durability and performance.

Mold processing center: Our independent mold processing center designs and produces custom molds for tanks and cores, supporting fast turnaround times for customized orders.

Strict quality control: Every intercooler undergoes pressure testing, airflow performance testing, and visual inspection before leaving the factory, ensuring reliable performance in the field.

Customization Services: Tailored to Your Needs

As a direct China manufacturer, we offer flexible customization to meet your specific requirements:

Drawing-based customization: Provide detailed drawings (dimensions, tube type, tank design) and our engineering team will produce a product matching your exact specifications.

Sample-based replication: Send an existing intercooler sample, and we will reverse-engineer it for precise compatibility with your truck model.

Optional upgrades: We offer core size adjustments, corrosion-resistant surface coatings, and private labeling for bulk orders.

Why Choose Our China-Made Intercoolers?

Factory-direct pricing: By eliminating middlemen and leveraging in-house injection molding, we offer competitive China factory prices without compromising quality, helping you reduce procurement costs.

Stable supply chain: Our in-house production capabilities ensure consistent supply, even during peak demand.

Flexible lead times: Advanced production lines adapt to your order volume and delivery schedule for timely shipment.

Technical support: Our experienced engineers provide professional assistance from product selection to post-sales troubleshooting.

Click "Contact Supplier" now to request a free quote, share your customization requirements, or ask for a sample. We look forward to supporting your heavy-duty truck cooling needs with reliable, cost-effective Made-in-China solutions.

Product  Name	Intercooler
Material	Plastic ALuminum
Packing size	1100*1100*350mm
OEM	81061300156/81061300166/81061300170
MOQ	10pccs for truck radiator/ intercooler 30pcs for passenger car radiator/condenster
Package	Cartons/ Board box
Lead time	45-60days

FAQ

Q: Can you provide custom or OEM products?
A: Absolutely. Leveraging the engineering capabilities and flexible production lines of our manufacturing bases, we specialize in developing and producing customized and OEM solutions to meet specific client specifications and application requirements.
Q: How do you ensure product quality?
A: Quality is ingrained at our manufacturing origins. Our factories employ advanced equipment, automated production lines, and strict quality management systems throughout material sourcing, production, and testing processes.
Q: What are your manufacturing capabilities?
A: Our combined manufacturing strength features over 120,000 m² of facility space, 100+ advanced/automated equipment, and a workforce of hundreds with 18+ years of experience, ensuring strong capacity for both standard and high-volume projects.
Q: Why is your location in Shanghai beneficial for clients?
A: Shanghai is a global logistics and trade hub. Our location enables efficient export documentation, competitive freight arrangements, streamlined customs clearance, and easy access for international business meetings, greatly facilitating smooth global trade.
Q: How can I request a quote or start a project with you?
A: Please contact us via email or phone through our website. For efficient service, kindly provide your specifications, application details, and expected volumes. Our technical sales team will promptly assist you with a competitive quotation and support.

Q: What is Ridea (Shanghai) Machinery Equipment Co., Ltd.?
A: We are a professional trading company based in Shanghai, specializing in thermal management solutions. We serve as the integrated sales, service, and supply chain platform for our two strong manufacturing partners.
Q: What is your relationship with Xinxiang Huazheng and Jiangsu Ruidi?
A: They are our exclusive and dedicated manufacturing bases. This structure allows us to combine deep manufacturing expertise, stringent quality control at the source, with the flexible, client-focused service of a trading company.
Q: What is your key advantage as a trading company with factories?
A: Our core advantage is control and synergy. We have direct oversight of the entire production process, ensuring quality and delivery, while providing the agile communication, logistics coordination, and customized service that international clients expect from a Shanghai-based partner.
Q: What are your main products?
A: We primarily supply Radiators and Intercoolers, which are critical cooling system components for various machinery and engines.
Q: Which industries do you serve?
A: Our products are designed for heavy-duty applications in industries including Heavy-Duty Trucks, Agricultural Machinery, Construction Machinery, and Power Generator Sets.